Halo 4- Madsen's Recon Helmet

Materials: SC300 urethane resin, vytaflex, SC325 resin
Parts: 2
This helmet, based on the iconic Recon helmet design from the Halo franchise, was created as a personal project and is not affiliated with 343i or Bungie in any way. The 3d model was designed by Will Cherry and printed by Shapeways using SLS Nylon. After much sanding and polishing it was molded using a glove mold technique and slush cast in urethane resin. Since the design of the helmet doesn't allow the wearer to slip in and out easily, a rubber neckseal was designed to allow for some flex when donning/removing the helmet. Clear resin was injected in a number of strategic places around the helmet and illuminated for the finishing touch.